Does Ferrero Automotive provide an end-to-end service, from 3D simulation to series production of specific metal racks?

Yes. Ferrero Automotive is a manufacturer of metal racks for the automotive industry, capable of managing the entire process, from 3D simulation through to series production. We offer a complete service, from design to production, starting with the 3D model of the component provided by the customer to carry out feasibility analyses and virtual simulations aimed at developing and optimising the rack.

The first stage focuses on analysis and virtual simulation. Using CAD systems such as CREO, CATIA V5 and NX, the ergonomics and capacity of the rack are analysed, along with the arrangement of the components inside it. The aim is to identify a solution that optimises the number of parts that can be accommodated, handled or transported, while preserving their aesthetic and functional quality.

Based on the simulation results, the process moves on to the 3D design of the rack, developed according to the customer's technical specifications and requirements. Once the 3D model has been defined, the 2D manufacturing drawings required for the subsequent prototyping stage are produced. Where necessary, 3D printers can also be used to reproduce designed supports and components in order to verify their characteristics in practice.

Before series production begins, a prototype rack is produced. This stage makes it possible to test and validate the technical solutions developed during the engineering phase. Only once the prototype has been approved does production of specific metal racks begin, initially as a pre-series and subsequently in series, for the handling and transportation of the automotive components for which they have been designed.

The process concludes with dimensional inspection using 3D measurement, with seven-axis 3D measuring arms used to verify the accuracy and tolerances of the racks. This inspection is particularly important for metal racks with stacker pillars intended for automated automotive plants, where the dimensions must allow robots to handle the components correctly.

We therefore manage all stages of automotive metal rack production: virtual analysis and simulation, 3D design, 2D technical drawings, prototyping, pre-series production, series production and 3D measurement. In this way, customers can rely on a single partner for the development of their racks, from the initial project assessment through to production and inspection of the finished product.

Are you looking for a custom solution for handling your automotive components? Contact us to request a tailored consultation: our team is available to assess your requirements and help you find the most suitable solution for your project.